1. Introduction
The intensification of global livestock production is one of the most consequential agricultural transformations of the modern era. With the world population projected to exceed 9.7 billion by 2050, global demand for animal‑derived products—meat, milk, and eggs—is escalating rapidly. Livestock currently satisfy approximately one‑third of the world’s protein requirements (Alexandratos & Bruinsma, 2012; Keating et al., 2014), and projections suggest that animal product output must increase by nearly 70% to meet anticipated demand (Hunter et al., 2017). This mounting demand poses a formidable challenge: how can we feed more livestock without exacerbating environmental degradation, undermining food security, or compromising future generations’ ability to meet their needs?
Conventional livestock feeding systems are deeply interwoven with global cereal and oilseed markets. Approximately 900 million tons of cereals and an estimated 85% of globally produced soybean meal are diverted into animal feeds annually (Henchion et al., 2017; Nasseri et al., 2011). This dynamic intensifies the “food versus feed” conflict, where grains that could nourish people are instead allocated to livestock—an ethical and resource allocation dilemma, especially in regions grappling with food insecurity (Henchion et al., 2017; Nasseri et al., 2011). Moreover, soybean cultivation—integral to ruminant diets—is a major driver of deforestation and biodiversity loss, particularly in ecologically sensitive regions like the Amazon and Cerrado of Brazil (Lima et al., 2019; Rojas‑Downing et al., 2017). Large‑scale soybean production contributes to habitat destruction, soil degradation, and increased greenhouse gas emissions, undermining climate resilience and ecosystem health.
From a sustainability standpoint, ruminant farming presents both challenges and opportunities. The digestive physiology of ruminants enables the exploitation of fibrous plant materials that humans cannot digest, but the efficiency of this system is modulated heavily by diet composition, microbial interactions within the rumen, and supplemental feed inputs (Annison & Bryden, 1998; National Research Council, 2001). Furthermore, enteric methane emissions from ruminants represent a significant source of greenhouse gases, accounting for a substantial fraction of agriculture’s carbon footprint (Rojas‑Downing et al., 2017). Strategies to reduce methane production while improving feed efficiency are therefore of profound interest in both academic research and practical livestock management.
In response to these pressures, sustainable alternatives to conventional protein sources are being actively explored. One promising category is single‑cell proteins (SCPs): microbial biomass rich in protein and essential nutrients produced from bacteria, algae, yeasts, and fungi. SCPs have long been theorized as part of the solution to the protein supply challenge, particularly in the context of a circular bioeconomy where waste streams are valorized rather than discarded (Bratosin et al., 2021; Nasseri et al., 2011). Among microbial candidates, the filamentous fungus Aspergillus oryzae (A. oryzae) stands out due to its historical safe use in food fermentation, capacity for robust biomass production, and enzymatic versatility (Bentley, 2006; Ferreira et al., 2016).
A. oryzae is renowned for its role in traditional food fermentations—soy sauce, miso, and sake—where it has been safely employed for centuries (Bentley, 2006). Unlike many microbial SCPs that require sterile or highly controlled growth conditions, A. oryzae can metabolize a variety of complex organic substrates. Its extracellular enzymatic arsenal—including amylases, proteases, cellulases, and lipases—enables degradation of starches, lignocellulosic residues, and proteinaceous materials (Ferreira et al., 2016; Jin et al., 2001). These capabilities position A. oryzae as an ideal candidate for upcycling industrial waste streams—thin stillage from ethanol plants, vinasse from sugarcane processing, and a range of food processing wastewaters—into nutrient‑dense biomass (Ferreira et al., 2016; Jin et al., 2001; Duru & Uma, 2003).
Numerous studies have characterized the nutritional profile of A. oryzae biomass, revealing crude protein levels between 40% and 60% on a dry matter basis, with substantial proportions of essential amino acids such as lysine and threonine (Karimi et al., 2021). While its sulfur‑containing amino acid content may be lower than some conventional sources, the overall amino acid balance compares favorably with soybean meal and fishmeal, making it a compelling alternative protein source (Karimi et al., 2021; Nasseri et al., 2011). In addition to protein, A. oryzae biomass contains valuable lipid fractions and essential minerals, broadening its nutritional utility in ruminant rations (Karimi et al., 2021).
Beyond direct nutrient provision, A. oryzae exerts functional effects in the rumen when included as a direct‑fed microbial (DFM) or fermentation extract. Early work demonstrated that A. oryzae fermentation extracts can modulate ruminal microbial populations, enhancing the proliferation of fibrolytic bacteria and improving the degradation of neutral detergent fiber (NDF) and acid detergent fiber (ADF) (Beharka & Nagaraja, 1998; Beharka & Nagaraja, 1993). These shifts in microbial ecology have been linked to increases in volatile fatty acid (VFA) production—particularly acetate and propionate—which serve as primary energy sources for ruminants and are associated with improved feed conversion efficiency (Beharka & Nagaraja, 1998; Frumholtz et al., 1989).
As a prebiotic, A. oryzae extracts appear to stabilize ruminal pH, potentially mitigating acidosis by supporting lactate‑utilizing bacteria such as Selenomonas ruminantium and Megasphaera elsdenii (Beharka & Nagaraja, 1998). Such effects are especially relevant in high‑grain diets where rapid fermentation can lead to pH depression and performance losses. Ruminant feeding trials using A. oryzae products, including commercial formulations like Amaferm®, have documented improvements in milk yield, milk components, dry matter intake, and average daily gain in various species and production systems (Chiou et al., 2002; Chiquette, 1995; Gomez‑Alarcon et al., 1991; Takiya et al., 2017). However, responses are not universally positive. Some trials report negligible effects or even slight decreases in performance metrics, highlighting the complexity of host–microbe–diet interactions and the influence of supplementation dose, diet composition, and animal physiological status (Harris, 1983; Higginbotham et al., 2004).
These mixed results underscore the necessity for systematic and meta‑analytic evaluation to discern consistent patterns and contextual factors influencing outcomes. Meta‑analyses that synthesize across independent trials can improve precision in estimating supplementation effects, quantify heterogeneity, and identify moderators of response such as dosage levels, basal diet composition, and animal type. Concurrently, systematic reviews integrate evidence on substrate utilization, nutritional composition, ruminal effects, and environmental implications.
The potential of A. oryzae in sustainable livestock feeding stretches beyond nutrition. Its integration into a circular bioeconomy framework exemplifies value‑chain innovations that reduce waste, reclaim nutrients, and mitigate environmental burdens. Cultivation of A. oryzae on agro‑industrial residuals repurposes low‑value streams into high‑value feed ingredients while potentially lowering the environmental footprint of feed production (Ferreira et al., 2016; Duru & Uma, 2003). In addition, some research suggests that directing hydrogen toward propionate production via enhanced fibrolytic activity may reduce methane emissions per unit of product, aligning with climate mitigation goals (Choudhury et al., 2022).
Nonetheless, these opportunities are balanced by challenges. Safety concerns surrounding the use of wastewater substrates and organic residues—specifically the risk of pathogen contamination or toxin carryover—necessitate rigorous detection methodologies such as soil‑transmitted helminth ova quantification and robust processing standards to protect public and animal health (Amoah et al., 2017; Ravindran et al., 2019). Economic feasibility and scalability, particularly for smallholder systems in developing regions, remain areas for further investigation.
In summary, advancing sustainable ruminant nutrition through Aspergillus oryzae requires integration of nutritional science, microbial ecology, waste valorization, and rigorous evidence synthesis. This introduction sets the stage for a comprehensive systematic review to elucidate the role of A. oryzae in modern ruminant feeding strategies, balancing productivity gains with ethical, environmental, and health considerations.