1. Introduction
The idea that we might monitor physiology—or deliver treatment—without drawing blood or inserting bulky implants once seemed, if not implausible, at least technically distant. Yet over the past decade, microneedle (MN) technologies have begun to shift that perception. These microscale projections, typically hundreds of micrometers in length, are engineered to breach the stratum corneum while avoiding deeper vascularized tissues. In doing so, they access interstitial fluid (ISF), a biofluid that quietly mirrors systemic physiology. As several comprehensive analyses have emphasized, MN systems are no longer niche devices but a rapidly diversifying platform spanning diagnostics, drug delivery, and wearable biosensing (Abbasi et al., 2024; Aldawood et al., 2021).
At first glance, the appeal is straightforward: minimal invasiveness, reduced discomfort, and the possibility of continuous monitoring. But the implications are subtler. ISF contains glucose, lactate, electrolytes, metabolites, and therapeutic drugs—often in dynamic equilibrium with blood concentrations. Early demonstrations showed that hydrogel-forming microneedles could extract ISF and detect analytes such as glucose and drugs in vivo, suggesting a path toward integrated diagnostic systems (Caffarel-Salvador et al., 2015). Similarly, minimally invasive MN biosensor arrays capable of simultaneously tracking glucose and lactate illustrated how multiplexed electrochemical sensing might become feasible in artificial ISF environments (Bollella et al., 2019). These studies did more than validate feasibility; they hinted at a new interface between the body and analytical instrumentation.
The transition from feasibility to functionality, however, has depended heavily on materials science. Traditional microneedles—solid, coated, dissolvable, hollow, or hydrogel-based—each carry inherent advantages and constraints (Aldawood et al., 2021). Yet performance limitations often arise at the level of signal transduction or molecular transport. Here, nanomaterials have become transformative. By integrating nanoparticles, nanozymes, conductive polymers, and hybrid nanostructures, researchers have substantially enhanced electrochemical sensitivity, catalytic activity, and mechanical robustness. Reviews focusing specifically on nanomaterial-enhanced microneedles (NE-MNs) underscore their expanding therapeutic relevance in diabetes and obesity management (Abbasi et al., 2024).
Electrochemical amplification strategies illustrate this synergy clearly. For instance, PEDOT/CNTs–graphene oxide composites have demonstrated high sensitivity in detecting hazardous analytes in aqueous systems (Ahmed et al., 2024). While not inherently microneedle-based, such nanostructured transducer platforms inform the design of MN-integrated sensing interfaces. Similarly, in situ synthesis of platinum nanoparticle–reduced graphene oxide hybrids has enabled enzyme-free glucose sensing with remarkable catalytic performance (Dong et al., 2023). These material advances, when embedded within microneedle architectures, offer improved electron transfer kinetics and expanded active surface area.
Mechanical adaptability is equally important. Flexible and stretchable microneedle electrode arrays fabricated via soft lithography have been reported for continuous glucose monitoring, addressing the practical reality that skin is neither flat nor static (Choi et al., 2025). Three-dimensional polymeric lattice microstructures further demonstrate how geometric engineering can improve both mechanical compliance and electrochemical performance (Dervisevic et al., 2024). The result is a class of devices that not only access ISF but remain functional under dynamic, real-world conditions.
Continuous glucose monitoring (CGM) has arguably become the proving ground for MN systems. Percutaneous microneedle arrays have been developed specifically for glucose tracking, demonstrating encouraging agreement with blood glucose levels (Chien et al., 2022). More recently, electrochemical microneedle platforms have been reviewed as emerging tools for real-time ISF monitoring, with particular emphasis on wearable integration and miniaturized electronics (Cha et al., 2025). In sports physiology, the broader adoption of CGM has highlighted both promise and complexity—especially regarding the interpretation of glucose fluctuations during exercise and varying dietary states (Bowler et al., 2023). These physiological nuances remind us that technological accuracy must be interpreted within metabolic context.
Nanomedicine has expanded MN applications beyond monitoring toward active therapeutic intervention. Microneedle arrays combined with nanocarriers have enabled controlled transdermal delivery of diverse therapeutics, including peptides and small molecules (Alimardani et al., 2021). Iontophoresis-driven transport of nanovesicles through microneedle-created microchannels, for example, has enhanced insulin penetration across the skin barrier (Chen et al., 2009). More recently, nanovesicle-loaded microneedle patches exploiting glucose transporter pathways have demonstrated regulated insulin delivery, suggesting biomimetic strategies for metabolic control (Chen et al., 2022).
The therapeutic horizon extends further. A soluble nanoparticle microneedle patch has shown significant anti-obesity effects in preclinical models, reducing adiposity through localized pharmacological action (Chen et al., 2024). Catalase-templated nanozyme-loaded microneedles integrated with polymyxin B have simultaneously addressed immunoregulation and bacterial infection in diabetic wounds—conditions that often coexist and complicate healing (Cai et al., 2024). These multifunctional constructs blur traditional boundaries between diagnostics and therapy.
At the material level, the catalytic sophistication of nanostructures continues to evolve. Platinum carbon aerogels with multiscale porosity, synthesized from biopolymer precursors, have demonstrated exceptional electrocatalytic activity for hydrogen evolution (Alsuhile et al., 2025). While developed for energy systems, such porous catalytic frameworks conceptually inform biosensor electrode design, where surface area and conductivity are paramount. Similarly, PVDF-Nafion nanomembrane-coated microneedles have been engineered for implantable glucose sensing, illustrating the convergence of polymer chemistry and electroanalysis (Chen et al., 2015). Swellable microneedle patches capable of rapidly extracting ISF further demonstrate that even passive material properties—such as osmotic expansion—can be harnessed for efficient sampling (Chang et al., 2017).
Increasingly, the discussion shifts toward integration rather than isolated performance metrics. Wearable MN platforms are being paired with artificial intelligence (AI) systems capable of interpreting multidimensional biosignals (Ashraf et al., 2025). Such systems may detect anomalies, forecast glycemic excursions, or personalize therapeutic dosing. This convergence of nanomaterials, microfabrication, and machine learning reflects a broader trend in analytical science: devices are no longer merely sensors but nodes within adaptive health-monitoring ecosystems.
Still, challenges remain—some technical, others methodological. Variability in fabrication techniques, nanomaterial composition, and evaluation protocols complicates cross-study comparison. The mechanical durability of dissolvable versus hydrogel-forming microneedles differs substantially, as do their diffusion kinetics and electrical interfaces (Aldawood et al., 2021). Moreover, physiological variability—hydration status, temperature, exercise, metabolic disease—can influence ISF composition and lag time relative to blood glucose (Bowler et al., 2023). These factors underscore the need for systematic synthesis of evidence rather than isolated case studies.
In light of these developments, a comprehensive and critical review is timely. The rapid diversification of nanomaterial-enhanced microneedles—from electrochemical glucose sensors to nanozyme-based therapeutic platforms—demands structured evaluation. What levels of analytical accuracy are consistently achievable? How reproducible are therapeutic outcomes across models? And perhaps most importantly, what design principles appear to generalize across applications?
This systematic review therefore, seeks to consolidate current evidence on nanomaterial-enhanced microneedles for ISF monitoring and therapeutic applications. By synthesizing findings across heterogeneous studies—ranging from glucose biosensing to obesity and wound therapy—we aim to clarify both the capabilities and limitations of this evolving technology. In doing so, we hope to illuminate not only where MN systems stand today, but also where thoughtful material design, standardized evaluation, and intelligent data integration might take them next.




