MicroBio Pharmaceuticals and Pharmacology | Online ISSN 2209-2161
RESEARCH ARTICLE   (Open Access)

Phytase Production from a Novel Klebsiella sp. on Wheat Bran for Animal Feed Digestion

Dilruba Akter a, Md. Murad Khan b, Md. Mahmuduzzaman Mian a, Shakila Nargis Khan a, Md. Mozammel Hoq a

+ Author Affiliations

Microbial Bioactives 1 (1) 014-021 https://doi.org/10.25163/microbbioacts.11004A0423100718

Submitted: 03 March 2018 Revised: 23 May 2018  Published: 02 April 2019 


Abstract

Background: The present study was aimed to isolate phytase producing bacteria and optimize the physicochemical parameters of their phytase production. Materials and methods: Four bacterial isolates (Phs4, Phs5, Phs6, and Phs8), based on clear zone formation on phytase screening medium, were selected and tested for finding out the highest phytase producing strain. The production of phytase was then optimized and its biochemical properties were determined to judge the applicability of phytase as a digestive aid in animal feed.  Results: The 4 bacterial isolates (Phs4, Phs5, Phs6 and Phs8) were identified by morphological, cultural, biochemical and molecular characterization as Burkholderia cepacia, Escherichia coli, Klebsiella pneumoniae and Klebsiella sp. respectively. Of these isolates, Phs8 (Klebsiella sp.) was found to produce maximum phytase in shake culture in a basal medium containing Na-phytate at 37oC and pH 5.5 after 72 hours of incubation. The omission of Na-phytate from the medium almost completely abolished the phytase production capacity of the isolate and thus signified its important role as an inducer. Among the different complex carbon sources, viz., glucose, wheat bran, rice bran and chickpea, maximum phytase production (94 unit/ ml) was obtained with wheat bran under comparable cultivation conditions. The phytase works best at a temperature of 37oC and pH of 4.0 with a wide temperature stability (more than 80% activity up to 80oC) and wide pH stability (more than 80% activity within a range of 3-8). Although Zn2+, Co2+, and Fe2+ slightly increased the phytase activity Cu2+ and Mg2+ strongly inhibited the enzyme. Conclusion: The present findings will be very useful for the development of a bioprocess of the enzyme for its large-scale production at the pilot and finally at the commercial level.

Keywords: Phytase; animal feed; Klebsiella sp.; enzyme activity.

Significance: Economic production of bacterial phytase as a poultry feed supplement

Abbreviations: PSM, phytase screening medium; PPM, phytase production medium; LB, Luria-Bertani; RPM, rotation per minute; PCR, polymerase chain reaction; dNTPs, deoxyribonucleotides; EDTA, ethylenediaminetetraacetic acid; EtBr, ethidium bromide; KIA, Kligler iron agar; MIU, motility indole urease test; VP, Voges–Proskauer test.

 

Introduction

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Phosphorus is one of the most important minerals in animal nutrition and essential constituent of life Hegsted (1968); (Maathuis, 2009). Although phosphorus can be obtained from many sources, phytic acid is the major storage form typically found in cereals, legumes and oilseeds- the main components of animal feed. In fact, most of plant origin food contain 50- 80% of their phosphorus in the form of phytic acid (Harland & Morris, 1995). Phytic acid has widely been known for its anti-nutritional activities which chelate the micronutrients like calcium, magnesium, manganese, sodium, zinc, iron etc., certain proteins and few enzymes and prevents their bioavailability for monogastric animals as they lack the enzyme needed for digestion of phytic acid  (Badone, Amelotti, Cassani, & Pilu, 2012; Gupta, Gangoliya, & Singh, 2015; J Kerovuo & Tynkkynen, 2000; Selle, Cowieson, Cowieson, & Ravindran, 2012).

Phytases are a special class of phosphatases that catalyze the formation of less phosphorylated myo-inositol derivatives and inorganic phosphate by sequential hydrolysis of myo-inositol- (1,2,3,4,5,6)-hexakisphosphate or phytic acid (InsP6) (Haros, Bielecka, Honke, & Sanz, 2007). Monogastric animals including poultry lack adequate level of phytase enzyme in their digestive tracts and thus can’t hydrolyze the phytic acid present in the feed (Singh, Kunze, & Satyanarayana, 2011). As a result, almost 70% of phosphate is released in their excreta as manure and subsequent runoff can cause severe eutrophication that may become a thread to the aquatic lives (Jorquera, MARTíNEZ, Maruyama, Marschner, & de la Luz Mora, 2008). Therefore, inorganic phosphate is supplemented with the feed to ensure the proper growth of the animals. However, this doesn’t diminish the anti-nutritive value of the phytic acid present in the feed and also increase the overall cost of feed production. Thus, as alternative, supplementation of phytase in animal feed has long been practiced and found effective both to enhance the nutritional value of plant material by liberating the phosphate from proper digestion of phytic acid and reduce the phosphate pollution  (Mullaney & Ullah, 2003; Musapuor, Afsharmanesh, & Shahrbabak, 2006). Microbial phytase is considered most promising for commercial production, though phytase has also been derived from several other sources like plant and animals  (Gontia, Tantwai, Rajput, & Tiwari, 2012; Haros et al., 2007; Hill, Kysela, & Elimelech, 2007; Pandey, Szakacs, Soccol, Rodriguez-Leon, & Soccol, 2001). Most of the scientific work has been done on those originating from filamentous fungi such as Aspergillus niger (Soni & Khire, 2007), Rhizopus oligosporus and Cladosporium species (Quan, Tian, Fan, & Kikuchi, 2004). Other than these species, phytase from bacterial sources such as Escherichia coli (Rt Greiner, Konietzny, & Jany, 1993), Pseudomonas sp. (Cho et al., 2003), Klebsiella sp. (Ralf Greiner & Carlsson, 2006) and Bacillus sp. (Janne Kerovuo, Lauraeus, Nurminen, Kalkkinen, & Apajalahti, 1998) were also identified. Recent studies suggest that bacterial phytases have a high potential for use as feed additives due to their biochemical properties like stability at low pH and high temperature, increase affinity for phytate etc. (Elkhalil, Männer, Borriss, & Simon, 2007; Jones, 2013).

The present study is aimed to isolate the phytase producing bacteria from different sources like paddy field, wheat field, corn field, poultry soil, poultry feces and rhizosphere soil and optimize the cultural conditions of the most potential isolate, i.e., Klebsiella sp. for enhanced production of phytase.

Materials and Methods

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Screening and identification of phytase producing bacteria

Soil samples were collected from different prominent habitats of phytase producing bacteria such as wheat field, corn field, rice field, poultry farm and rhizosphere soil. From the each collected sample, 1g of soil was suspended in 0.85% saline and diluted. Diluted samples (103 or 104) were then spread onto the PSM plates (Glucose 15g/L, (NH4)2SO4 5g/L, KCl 0.5g/L, MgSO4 0.1g/L, NaCl 0.1g/L, CaCl2.2H2O 0.1g/L, FeSO4 0.01g/L, MnSO4 0.01g/L, Na-Phytate 5g/L, Agar 15g/L) and incubated at 37ºC for 1-4 days and observed for the clear zones of hydrolysis around the colonies which gave an indication of extracellular phytase production (Bae, Yanke, Cheng, & Selinger, 1999). Then selected colonies were grown in 50 ml liquid medium (Phytase production medium- glucose 15.0g/l, tryptone 1.0g/l, Na-phytate 1.0g/l, CaCl2 0.3g/l, MgSO4 0.5g/l, MnSO4 0.04g/l, and FeSO4 0.0025g/l at pH 6.5) (Aziz et al., 2015). Isolates were first inoculated in LB broth for overnight and then re-inoculated (3% inoculum) in the phytase production media. Culture was incubated at 37ºC for 1-3 days at 150 rpm. Crude enzyme was harvested by centrifugation at 6000 rpm for 10 minutes at 4°C and the clear supernatant was used as the source of extracellular phytases and for enzymatic assay. Bacterial isolates were subjected to a series of biochemical tests (Cappuccino & Sherman, 2008) and 16s rDNA sequencing for identification.

For the molecular identification of the isolates, amplification of 16s rDNA conserved sequence (amplicon size 1465 bp) by PCR was done using 27 forward (5'-AGAGTTTGATCMTGGCTCAG-3') and 1492 reverse (5'-CGGTTACCTTGTTACGACTT-3') primers under standard conditions. The PCR reaction contain 10 µl master mix (Taq polymerase, dNTPs, MgCl2, 10X buffer and PCR grade water), 7 µl PCR grade water, 1 µl of template and 1 µl of each primer in 20 µl reaction volume. The PCR products were checked by horizontal electrophoresis in 1.5% agarose slab gel in Tris–borate EDTA (TBE) buffer and the EtBr stained DNA bands were then observed on a UV transilluminator (Gel Doc, BioRad, USA).

The purified PCR products were sequenced by chain termination method in DNA Solution Laboratory, Dhaka, Bangladesh. The partial 16S rDNA gene sequences of studied bacteria were then analyzed with nucleotide BLAST search in GenBank (NCBI) to generate a table of similar organisms for each test bacterium. FASTA format of the sequences obtained from these organisms were checked for multiple sequence alignment. The phylogenetic trees for each bacterium were generated using the Neighbor-Joining method (Saitou & Nei, 1987). The percentage of replicate trees in which the associated taxa clustered together in the bootstrap test (1000 replicates) are shown next to the branches (Felsenstein, 1985). The tree is drawn to scale, with branch lengths in the same units as those of the evolutionary distances used to infer the phylogenetic tree. The evolutionary distances were computed using the Kimura 2-parameter method (Kimura, 1980) and are in the units of the number of base substitutions per site. The rate variation among sites was modeled with a gamma distribution (shape parameter = 0.05). Evolutionary analyses were conducted in MEGA X (Kumar, Stecher, Li, Knyaz, & Tamura, 2018).

Enzymatic Assay

The phytase activity was determined by modified Bea et al. (Bae et al., 1999) method. 300µl of the enzyme solution was incubated with 1.2 ml of substrate solution [0.2%(w/v) sodium phytate (Sigma, St Louis, MO, USA) in 0.1 M sodium acetate buffer, pH 5.0] for 30 minutes at 37ºC and then 1.5 ml of 10% (w/v) trichloroacetic acid was added to stop the reaction. From this mixture, 1.5 ml was transferred to a new test tube and mixed with 1.5 ml ammonium molybdate ferrous sulfate mixture, which had been prepared by mixing 4 volumes of 1.5% (w/v) ammonium molybdate (Merck, Germany) in 5.5% sulfuric acid (Merck, Germany) with 1 volume of 2.7% (w/v) ferrous sulfate solution. The inorganic phosphate, liberated from Na-phytate by the action of phytase, reacts with ammonium molybdate ferrous sulfate mixture to produce a colored compound phosphomolybdate which was measured spectrophotometrically at 700 nm. One enzyme unit (IU) was defined as the amount of enzyme liberating 1 µmol of inorganic phosphate in 1 minute under the assay conditions.  

Effect of different carbon sources on phytase production

Effect of different carbon sources on phytase production was observed by preparing the production medium with different carbon source. Wheat bran, rice bran or chickpea (1% w/v) was used as carbon sole source as alternative to glucose (0.3% w/v) with the original basal medium. The flasks were incubated at 37ºC at 150 rpm for 72 hours. The phytase activity was measured at 24 hours of interval.

Effect of Na-phytate concentrations on phytase production

Two different concentrations of Na-phytate (0.03g/L and 0.05g/L) were used with wheat bran, as carbon source, and other mineral salts. Conical flasks with 50ml medium were inoculated with actively growing culture and were incubated at 37ºC at 150 rpm for 72 hours.

Effect of pH on phytase production

The effect of pH in culture medium containing wheat bran (best carbon source) on the production of phytase was studied at pH value of 4.5, 5.0, 5.5, 6.0, 6.5, 7.0 and 7.5. pH was adjusted in production medium by adding 0.1 M NaOH/0.1M HCl. The culture medium in the flasks were inoculated with actively growing culture and incubated at 37°C at 150 rpm for 72 hours.

Effect of temperatures on phytase production

The production of phytase was carried out with the different temperature at 30, 37, 40, 45 and 50°C by keeping the agitator (revolutionary speed) at 150 rpm, and pH at 5.5 for 72 hours. The crude enzyme extract was separated by centrifugation at 6,000 rpm for 10 minutes at 4°C. The supernatant was then used to assay phytase activity.

Biochemical characterization of phytase

a) Effect of temperature and pH on phytase assay

The activity of crude enzyme was determined by incubating the enzyme with 0.2% (w/v) Na-phytate as a substrate at various temperatures ranged from 25 to 55 ºC for 30 minutes and optimal pH of crude phytase was determined by incubating in different buffer solutions (Glycine-HCl buffer pH 2~3, Na-acetate-acetate buffer pH 4~6 and Tris-HCl, pH 7.0~9;) at 37oC for 30 minutes.

b) Stability of enzyme at different pH and temperatures

Stability of the enzyme was studied at different pH and temperatures by pre-incubation (with or without 5mM CaCl2) with buffer. The enzyme was maintained at different pH (2~9) and different temperatures from 40 to 100°C in water bath for 1 hour. The residual phytase activity in the samples at different intervals was assayed using sodium phytate as substrate.

c) Effect of various metal ions on phytase activity

Impact of various metal ions (Ca2+, Co2+, Cu2+, Mg2+, Fe2+, Na+ and Zn2+) was investigated by pre-incubating the phytase enzyme at room temperature in a specified ion (5mM final concentration) containing buffer solution. After 1 hour of incubation, substrate (0.2% Na-phytate) was added and residual activity of the enzyme was measured under standard assay conditions (untreated enzyme was taken as control).

Statistical Analysis

All enzymatic assay (Unit/ml) was carried out in triplicate and data presented as Mean ± SD.

Discussion

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In the present study, samples were collected from habitat like paddy field, wheat field, corn field, poultry soil, poultry feces and rhizosphere soil, which are believed to be rich source of phytase producing bacteria, to isolate the phytate degrading bacteria. Although nine isolates, from 19 soil samples, were found to have phytase activity only four isolates showed significant results. These four isolates were named as Phs4, Phs5, Phs6 & Phs8. All four isolates were identified by morphological, cultural, biochemical characteristics, 16s rDNA PCR followed by phylogenetic tree analysis and multiple sequence alignment in NCBI Blast were also performed.  The isolates-Phs4, Phs5, Phs6 and Phs8 were identified as Burkholderia cepacia, Escherichia coli, Klebsiella pneumoniae and Klebsiella sp. respectively. Among these four-bacterial strains, Klebsiella sp. (Phs8) was found to produce maximum enzyme activity (44 unit/ml) in phytase producing medium. Several researchers including Aziz et al., Wang et al., Escobin-Moopera et al., and Unno et al. found the phytase activity from similar bacteria in different studies  (Aziz et al., 2015; Escobin-Mopera et al., 2012; Unno, Okubo, Wasaki, Shinano, & Osaki, 2005; Wang et al., 2004).

For an organism, to grow and to produce desired metabolites there is the need of energy and physical support which provided by the substrates (Pandey et al., 2001; Spier et al., 2008).  The primarily selected medium (PPM) was taken as a basal medium and different parameters of culture such as carbon source, temperature and pH were studied (Aziz et al., 2015). Several carbon sources including glucose, wheat bran, rice bran and chickpea were used in basal medium separately, keeping the other component unchanged, to check their ability in phytase production. Use of alternative carbon sources like wheat bran, rice bran and chickpea not only reduced the cost of production but also increased the enzyme activity, though not by all carbon sources. Particularly, the phytase activity with wheat bran was found more than two times higher than that of with glucose. This is due to the fact that wheat bran contain phytic acid (3-6% of the dry weight) complexed with many minerals and serve as additional phytate source and thereby more phytase activity (Bilgiçli & Ibanoglu, 2007).  This study was in harmony with Mittal et al. (Mittal, Singh, Goyal, Yadav, & Aggarwal, 2012) who found wheat bran and orange peel flour as the highest phytase producing carbon sources by Klebsiella sp. Addition of Na-phytate (purest form) have an inducing effect on production of phytase. The importance of Na-phytate became clear from the fact that, absence of Na-phytate from the basal medium nearly abolished the phytase activity for all carbon sources used in our experiment.

While the optimal temperature for production of phytases from various sources varies from 30 to 80°C (Wang et al., 2004), the optimum temperature of phytase production was observed at 37ºC form Klebsiella sp. (isolate Phs8). The maximum production of phytase by Klebsiella sp. at 37ºC temperature has also been reported by several other researchers (Aziz et al., 2015; Wang et al., 2004). Another most important factor is pH of medium for enzyme production. The maximum phytase production was observed at pH 5.5. And further increase in pH reduced the growth and enzyme production. Maximum phytase production by Klebsiella pneumoniae SCTb2 was reported at pH 6.0 by Das et al. (Das, Bandyopadhyay, & Sen, 2013).

The biochemical properties of Klebsiella sp. phytase have much similarities with other bacterial and fungal phytases. The cell free supernatant of culture has the phytase activity that exhibited temperature optima at 37ºC (Wang et al., 2004) and stable at wide range (up to 80ºC) of temperature. Phytase from some other microbes has also been found to function best at 37oC (Aly, Tork, Al-Garni, & Kabli, 2015; El-Toukhy, Youssef, & Mikhail, 2013). As the main intended application of phytase is the digestive aid in animal feed, it needs to be thermotolerant, so that the enzyme can withstand high temperature during pelleting process of food especially for monogastric animals (Arpana et al., 2011). At least 80% residual activity of phytase was found over broad pH range (pH 3-8) with highest activity at pH 4.0 which indicates its acidic nature. Thus, the temperature and pH stability profile of the Klebsiella sp. phytase, which is similar to the conditions in the stomach of monogastric animals, made this an ideal candidate to be used as digestive aid in the animal feed of monogastric animals  (Elkhalil et al., 2007; Escobin-Mopera et al., 2012; Sajidan et al., 2004). The catalytic activity of the phytase was not significantly affected by Ca2+ and Na+ at 5mM concentration. This implied that even in the presence of Ca2+ ion or Ca-phytate complex, the phytase retained its almost full activity (99%) (Escobin-Mopera et al., 2012). Other divalent cations like Zn2+, Co2+ and Fe2+ had a stimulatory effect on phytase. Phytase from Klebsiella pneumoniae subsp. pneumoniae XY-5 was found to be stimulated in presence of Zn2+ and Co2+ (Wang et al., 2004). On the other hand, Cu2+ showed moderate and Mg2+ showed strong inhibition profile to Klebsiella sp. phytase with reduction of 15% and 50% of the enzyme’s initial activity respectively (Wang et al., 2004). Bacterial phytase, from Klebsiella sp. and as well from other bacterial species, was found to be strongly inhibited by Mg2+ (Escobin-Mopera et al., 2012; Hong, Chu, & Chung, 2011; Kalsi, Singh, Dhaliwal, & Kumar, 2016; Zhang et al., 2011).

Conclusion

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Among the different environmental isolates, Klebsiella sp. (Phs8) exhibited the highest potentiality to produce the phytase enzyme. Based on the results, it has been found that Klebsiella sp. (Phs8) was able to enhance phytase production in cultures medium containing wheat bran as the carbon source, thus making the production process cheaper. In addition, the acido-thermo-stability nature of the enzyme implied its potential applicability in feed industry as a digestive aid.

Authors’ contribution

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DA designed and performed the experiments, MMK prepared the draft and final version of the manuscript, MMM collected the samples, SNK and MMH supervised the whole work and critically reviewed the manuscript.

Acknowledgement

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We do acknowledge the partial financial support of Phenix Group, Bangladesh for encouraging this research work.

Competing financial interests

GO

The author(s) declare no competing financial interest.

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